Nossa linha de lavagem de garrafas PET é uma solução ideal para reciclar resíduos de garrafas PET. Esta avançada planta de reciclagem de PET consiste em diversas máquinas, cada uma desempenhando um papel crucial no processamento eficiente de garrafas PET. Ao desemfardar, peneira trommel, removedor de etiquetas, trituração, lavagem flutuante, lavagem a quente e secagem, você obterá flocos de PET de alta qualidade e sua umidade é inferior a 1%.
The capacity of the PET bottle recycling line is 500-6000kg/h, which is sufficient for most recycling factories.
Matérias-primas da linha de lavagem de garrafas PET
The plastic bottle recycling machines can handle flat bottles, round bottles and compressed bottle bricks.
Flocos PET finais que você receberá
Qualidade de flocos PET:
Umidade: <1%
Impureza total: <100ppm
Conteúdo de PVC: <50ppm
Conteúdo PE/PP: <60ppm
Conteúdo de metal: <10ppm
Tamanho da partícula: <14-16mm
Sinta-se livre para Contate-nos se você tiver requisitos adicionais.
Generally, the recycled PET flakes are blue, white, green, yellow and mixed colored. The blue and white flakes are the best while the mixed colored chips have lower economic value.
3D Overview of PET Bottle Recycling Process
Recycling Process of PET bottles
The following PET bottle recycling machines show how to process waste plastic bottles.
Step 1: Removing labels from bottles
The first step to process the plastic bottles is removing labels. The Máquina de remoção de etiquetas de garrafas de plástico efficiently removes labels from PET bottles, ensuring a clean and label-free surface. With a capacity of 1-1.2 tons per hour and a label removal rate of 98%, this machine is powered by an 11kW main motor and 3kW fans. Its size measures 4000*1800*1600mm, and it weighs 1500kg.
Step 2: Shredding bottles into small flakes
Secondly, crushing plastic bottles into small PET flakes. The Máquina trituradora de garrafas PET comes in various models, including SL500, SL600, SL800, SL1000, and SL1200. Depending on the model, the capacity ranges from 200kg/h to 2500kg/h. Equipped with powerful motors ranging from 11kW to 45kW and multiple knives, this machine effectively crushes PET bottles into smaller flakes for further processing.
Step 3: Separating PP/PE from PET flakes
O terceiro passo do BICHO DE ESTIMAÇÃO bottle recycling plant is washing and separating PP PE plastic pieces from PET flakes. The Tanque de lavagem de pia flutuante de plástico uses water as a medium, separating different plastics based on their densities. PET flakes will sink while the PP PE plastic (plastic bottle caps) floats on the water. It features a 3kW motor and aids in the preliminary washing process.
Step 4: Washing with hot water at 80 degrees Celsius with lye solution
The next step is washing plastic by hot washing methods. The Tanque de lavagem a quente para garrafas PET is designed to thoroughly clean the PET flakes using a combination of electricity and steam. The hot washing tank can remove the oil, grease and glue from the PET flakes. Its durable construction, made of carton steel, ensures efficient and reliable operation. The tank’s height is 2m, and the diameter is 1.3m. The outer thickness is 4mm, while the bottom thickness is 8mm. It operates on a 4kW power.
Step 5: PET flakes frictional washing
The next step is washing plastic by a frictional washer. It can remove dirt thoroughly with its strong washing capacity. The Máquina de lavar friccional processes 400-600kg/h of PET flakes with its 7.5kW power motor. It includes a washing tube with a diameter of 0.4m and a feeding inlet of 40*40cm. The machine’s compact size, measuring 4.1*0.6*1.4m, makes it space-efficient.
Step 6: Removing water from PET flakes
The last step is dewatering, the humidity of the final PET flakes is less than 1%. The Máquina de desidratação plástica horizontal efficiently removes excess water from PET flakes. With a filter hole diameter of 4mm and a capacity of 1000kg/h, it effectively prepares the PET flakes for the next stage of the recycling process.
Perguntas frequentes sobre linha de lavagem de garrafas PET
Can PET bottles be processed into PET granules?
Yes, but it’s not recommended. If you want to make new plastic products from recycled PET bottles, then PET flakes are the way to go. If you melt it at high temperature and then granulate it, it will somewhat destroy the PET adhesion and other properties, which will affect the quality of the subsequent products.
I am going to start a new recycling business, do you have a small recycling machine with a good price?
Of course we have small recycling machines for small-scale plants. The minimum output of the PET bottle recycling line is 500kg/h, if you want smaller, welcome to contact us. What’s more, if you only need one or two pieces of equipment, we can also provide you with the best equipment model and affordable price.
How can I install those plastic bottle recycling machines?
It’s not very difficult to install the single one, but if you purchased the whole recycling line, we can arrange for our tech staff to your country with the installation. We can also provide you a in-house training, ensuring the project goes well.
Have you delivered your PET bottle recycling machines to other countries, how?
We have shipped recycling equipment to Nigeria, Ethiopia, Iran, Saudi Arabia, Oman, America, Tanzania and many other countries. After they ordered, we started to manufacture customized machines. The delivery period is 20 to 25 days.
Caso de cliente de linha de lavagem de garrafas PET
Cliente: Um cliente de Moçambique
Problema: O cliente enfrentou um desafio significativo no gerenciamento da quantidade crescente de resíduos de garrafas PET em sua região. Eles precisavam de uma solução eficiente e confiável para reciclar essas garrafas e obter flocos de PET limpos para uso posterior.
Solução: Depois de adquirir a planta de reciclagem de PET da Efficient, o cliente resolveu com sucesso o seu problema de gestão de resíduos. A linha de lavagem de garrafas PET processou efetivamente os resíduos de garrafas PET, transformando-as em flocos de PET limpos que poderiam ser vendidos para a indústria de produção de plástico. Isso não apenas resolveu o problema de desperdício, mas também proporcionou uma oportunidade lucrativa para o cliente.
Resumo da Planta de Reciclagem de PET
In conclusion, we offer a comprehensive solution for recycling waste PET bottles. With its advanced plastic bottle recycling machines and efficient processing capabilities, this production line helps minimize environmental impact while providing high-quality clean PET flakes for various applications. Efficient is dedicated to delivering innovative and sustainable solutions in the field of plastic recycling.
